AC Drive (Model No. G1000 & G2000) - Manufacturer, Service Provider, Supplier, Trading Company, Ghaziabad, India
NUTEK SYSTEM & CONTROL
 
AC Drive (Model No. G1000 & G2000)
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Product Code : 12

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Product Specification
AC Drive (Model No. G1000 & G2000)

VICTOR is a Microcomputer controlled General Purpose AC Drive (Inverter) with state-of-the--art electronic and incorporates the latest semiconductor power device - Insulated Gate Bipolar Transistors (IGBT) and unique display unit consisting of 4 seven segment LED's and 16 x 2 character LCD's, VICTOR AC Drives are available in VICTOR G 1000 and VICTOR G2000 Series.

The control circuitry is centered around a 16 bit Micro controller. The control method used is Space Vector Modulation (SVM) in VICTOR G1000 and Sinusoidal Pulse Width Modulation with Flux Control in VICTOR G2000, which optimizes utilization of input voltage and facilitates smooth rotation of the Motor at low speeds.

Selection Chart

VICTOR G1000: 2.2 to 22 kW
Parameter / Model
VTR022G1
VTR037G1
VTR055G1
VTR075G1
VTR110G
VTR150G1
VTR185G1
VTR220G1
Applicable Motor output (kW)
0.4-2.2
3.7
5.5
7.5
11.0
15.0
18.5
22.0
Inverter output at 415V (kVA)
4.0
0.5
9.0
13.0
17.0
21.0
28.0
32.0
Rated output current (Amps.)
5.5
9.0
13.0
18.0
24.0
30.0
39.0
45.0
Nett Weight (Kg)
9.0
12.0
12.0
15.5
17.5
19.0
20.5
20.5
Dimensions (H x W x D in mm)
364x208x186
400x230x230
480x280x235
565x280x235

Victor G2000: 30 to 160 kW
Parameter / Model
VTR030G2
VTR037G2
VTR045G2
VTR055G2
VTR075G2
VTR110G2
VTR160G2
Applicable Motor output (kW)
30.0
37.0
45.0
55.0
75.0
110.0
160.0
Inverter output at 415V (kVA)
41.0
52.0
65.0
79.0
105.0
151.0
215.0
Rated output current (Amps.)
57.0
73.0
91.0
110.0
146.0
210.0
300.0
Nett Weight (kg)
30.0
47.0
47.0
49.0
90.0
95.0
120.0
Dimensions (H x W x D in mm) 610x318x290
660x418x300
660x418x370
860x578x360
900x750x360

Features

Raise / Lower Operation
The output frequency setting can be increased or decreased through external potential free contract contacts. This feature eliminates the need of external reference units such as Static reference unit, Motorized potentiometer.

Current Limiting Function
VICTOR Drives are capable of limiting the output current to a pre-set level ensuring continuous operation of the Drive without tripping especially during acceleration.

Three Wire Operation
This feature allows to control run or stop operation by mean of one pulse command eliminating additional external relay circuit.

Catch on Fly
In high inertia loads, during power resumption after failure, Inverter will catch on from the frequency corresponding to the actual motor sped and accelerates to the reference speed.

Fault Memory
Upto 19 previous faults are stored on first in first out order and can be viewed the same order. This facilitates ease of trouble shooting.

DC Injection Braking
This function is used to decrease the stop time and to improve the stop position accuracy. The frequency at which DC injection braking starts, braking voltage and braking time can be programmed.

Electronic Thermal Overload Relay
The Drive will trip considering the odor cooling characteristics at low speed (inverse time characteristics).

Slip Compensation
This function corrects the AC Drive output frequency based on load current to compensate the slip of the AC Motor and the resulting accuracy can be 1^ be base speed.

Multi Acceleration / Deceleration Time
This function enables to program four different acceleration ro deceleration time realized through two digital inputs.

Technical Specifications

Input
Rating

Power supply
3 Phase, 380V / 415V / 440V, 50 - 60Hz

Allowable variations
Voltage: 10% - 15%, Frequency: +/-5%, Imbalance less than 3%


Output
Rating



Output voltage
3 Phase, 380V to 440V (same as Input Voltage)
Output Frequency
G1000
0.5 to 440 Hz
G2000
0.5 to 240 Hz

Frequency stability
Digital setting: +/-0.01% of max. frequency (-10oC to +50oC)
Analog setting: +/- 0.2% of max. frequency (at 25oC +/-10oC)
Overload capacity
150% for one minute













Control
Specifications

















Control system




G

1
0
0
0
Space Vector Modulation




G
2
0
0
0
SPWM with flux control
0.5 to 440 Hz
0.5 to 240 Hz
30 to 180% of rated current
0 to 180% of rated current
40 - 440 Hz
40 - 240 Hz
40 - 440 Hz
40 - 240 Hz
2kHz fixed
2 - 5 kHz
Not applicable
50 - 200%
Not applicable 0.01 to 5 seconds
Not applicable 0.01 to 5 seconds
Frequency control range
Adjustable current limit
Maximum frequency
base frequency
Carrier frequency
Gain for frequency setting
Starting frequency hold time
Frequency setting signal filter


Frequency setting
Key operation: Up / Down keys, Potentionmeter 1 k ohm (1/2 W)
Analog input: 0 to 10V, 0 - 10V, 4-20,A, +10V to - 10V
(polarity based speed reversal), Raise / Lower Switch,
8 Preset frequencies with X1, X2 and X3 terminals
Frequency resolution
Digital: 0.01 Hz step (at Fmax: 50 Hz)
Analog: 0.05 Hz step (at Fmax. 50 hz)
Jump Frequency
Jump frequency control (3 points) with adjustable jump range
Acceleration / Deceleration
Time
0.01 to 3600 seconds (4 independently adjustable acceleration and
deceleration)

Braking torque
DC injection braking (frequency: 0.5 to 10 Hz, Time: 0 to 30 seconds,
Voltage: 0 to 5%) Dynamic braking 20 to 150%
Slip compensation
Available, Load current dependent
Max. / Min. frequency limit
Frequency lower limit / Frequency upper limit (F start to F max.)
Fault history display
Present fault and upto 19 previous faults
Starting frequency
0.5 - 10 Hz




Protection



Inverter Trip and
Error messages
Stall prevention, Auto restart during Instantaneous power failure for
15 ms duration. Under voltage, Over voltage, Over current during
acceleration /  deceleration / safety state condition, THR fault, Heal
sink over healing, Short circuit, Inverter overload, Electronic thermal
overload trip and setting error.




Indication
and Control


Analog / Digital output

G

1
0
0
0
Frequency

G

2
0
0
0
Frequency / Load Meter
3 Programmable open
collector outputs and
1 Fault alarm relay output
3 Programmable open collector
outputs, 1 Programmable and
1 Fault alarm relay outputs
Output frequency, RPM,
Load current and DC
voltage
Output frequency, Load current,
RPM, DC voltage, Output
voltage and Output power
External output

Display unit having 16 x 2
character LCD with back-lit,
4 Seven segment LED and
8 key touch pad




Environmental
Conditions




Installation location
Indoor not more than 1000 mtrs. above sea. level
Do not install in a dirty location or expose to corrosive gases or
direct sun rays

Ambient temperature
-10oC to +40oC (-10oC to 50oC when mounted inside the switch board)
Humidity
90% RH or less (non-condensing)
Cooling system
Forced air cooling type
Optional
Facilities
RS 232C / RS 485 (Serial communication facility), Dynamic Braking Facility with or without Resistor Unit, Output AC Reactor.

Optional Features
VICTOR AC Drive can be provided with an optional feature of programmable 16 numbers speed time patterns and each pattern with 16 break points. each pattern can be programmed for maximum cycle time of 24 hours in steps of 60 seconds as shown in the figure. This feature is identified by the letter "T: at the end of model number (eg.: VTR150G1 as VTR150G1T).

This unique feature is mainly used fr smooth and step-less speed control of Textile Ring / Spinning Frame Main Motor. These VICTOR AC Drive can be supplied in a special enclosure suitable for textile environment along with Pneumofil Motor control and interlock and are named as TEXVERTERS.

The usage of VICTOR AC Drive for Ring Frames or Spinning Frames with the above feature, will result in significant improvement in product quality and productivity, due to the following advantages.
  • Optimum spinning speed, depending on yarn count, bobbin type and fiber material
  • Reduced thread breakage on start up and full bobbin
  • Operates wit single Motor, eliminating frequency pulley change-over and there by reduced maintenance
  • Eliminates the usage of power factor correcting capacitors, since, he drive power factor is almost at unity
Note: When this optional feature is used, the auto restart, Wobbulation programming feature will not be available and also the control terminal function differs.

Applications
VICTOR AC Drive are suitable for various type of constant and variable torque loads in industries such as
  • Textile
  • Sugar
  • Plastic
  • Pharmaceutical
  • Paper
  • Steel
  • Chemical
  • Tyre and Rubber
  • Cement
  • Food Processing
  • Machine Tool
  • Material handling.
The design and manufacture of our products are subject to continual improvement. Hence, the above specifications may very slightly from the product supplied.
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NUTEK SYSTEM & CONTROL
323, 3rd Floor, Durga Tower, Raj Nagar Distt. Center, Ghaziabad - 201002, Uttar Pradesh, India
Phone:91-120-4380145/2825150
Fax:91-120-2825150
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Key Personnel
Mr. Mahendra Sharma (Director)
Mobile:+919411166636, +919810219151



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